This is the asembled remote unit.
Have you ever tried to glue a bit of plastic trim ? Not even Araldite will do it if the
plastic is of the type known as ABS, and most Auto plastic is. I could not find a box to
fit exactly where I wanted to fit it and so I got one that was almost okay, but too long.
The one I chose had a space for a 9v battery. I cut that end off, leaving it open, and made a
tinted window to fit over the end. Once I had glued on half of the battery lid, the box looked
as if it had always been that way. Glued ? Yes, the answer is easy, now I have found out how!
All you need is some Nitromors paint stripper. A very thin coat of that will not just stick ABS,
it will fuse two bits together forever. I had to make up various bits to fit in the case and all
I did was bond strips together until I had the right thickness. It is fixed after about 15mins,
but I tried to leave it overnight. WARNING: Once stuck you will not be able to 'unstick' it!
Now we need to talk about the head end, the Whistler 930. Can you make all this ? If you are
familiar with veroboard, MAX232, PICs and so on, then you can with no trouble. If not then
maybe you know somebody who is ? The design of this system is such that it will work with ANY
radar detector, not just the 930.
I found a box just big enough to fit the 930 into (without its case), and it
gave me quite a lot of space for a controller, or interface board. I usually wire
up the ground and 5v on the top side of the Vero, and then wire point to point
underneath, all the signal wired, with a special fine wire I have for the purpose.
I made up some long plastic pillars with M3 studs to secure the 930, and they also
prevent my board from dropping onto the 930 and blowing it up!
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So what about the sounds then ? From the beginning I did not want to mess around
under the bonnet looking for a 12v supply. Its easy to pick that up from the cigarette
lighter, so my cable has to have +12, 0v, Transmit and Receive - four wires so far. The
MAX chips I used for the RS232 have two drivers and two receivers, and since I only use
one of each, I have two spare. The sound is wired to a spare driver and sent up a fifth
wire. This has the advantage that the sound is exactly the sound that the 930 makes, no
matter what. Then I found a really nice flat cable used in networks that has six wires.
You can see it in some of the photos.
I hate waste, and here I have an un-used cable. What if my interface goes wrong ? The
remote sends a message every five seconds to make sure it is okay, and if there is no
reply it makes a waling siren noise and flashes a led very fast (normally this led flashes
every five seconds. This LED is not part of the 930 - it is an extra status LED that I added.
The 930 has three buttons. I wrote code so that if the two outside buttons are held down,
a reset is sent to the interface. This is dangerous because any
interference could cause a reset. To get around this, the reset wire is fed by what is
called 'a current loop'. What this means is that it is almost impossible to set off a
reset by interference.
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